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In time, lift truck components would wear and should be replaced. Purchasing brand new components can become a pricey undertaking so one more idea is to buy used lift truck parts. This could save a lot of money in the long run. It is a great idea to acquire used lift truck components which have been remanufactured. These parts will guarantee that you are getting parts which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing broken and worn out parts is a cheaper method overall as opposed to rebuilding. With rebuilding components, only the parts that are broken or worn out get changed, which means that other wearable parts may break down soon after purchase.
Remanufacturing however provides the best guarantee for used components. Remanufactured components are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is one more reason why remanufactured components in general work so much better. Any part within the part is new and this offers much longer life to the second-hand part. Depending on the lift truck components which are being redone, the cleaning process and the complete remanufacturing process would vary.
Replacing and Testing Components
After complete disassembly, the engines are oven cleaned. Various components of the engine like for instance rings, pistons, spark plugs, valves, valve springs, and filters can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are another item that is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough examination is done in order to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement components used on transmission parts meet OEM specifications.
Wearable parts
Some parts like torque converters, the alternator, the water pump, steer axles and the starter can get longer serviceability after being reproduced and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This card could also be reproduced with replacing all aged and worn out parts. Unlike various forklift parts the control card can only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be comprehensively inspected upon reassembly to guarantee they are in good condition prior to being sold. When buying these parts, it is a good idea to be certain that they have undergone all of the proper testing and inspections. On certain larger components such as engines, transmissions and steer axles, OEM specification replacement parts must be used.
The dealer of used forklifts and parts could ensure that the remanufactured components have met OEM specifications and that these components meet industry standards. Lots of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of reproduced components compared to the parts that were only rebuilt.
