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Leaf chains are steel chains using a simple pin construction and link plate. The chain number refers to the lacing of the links and the pitch. The chains have particular features such as high tensile strength for every section area, which allows the design of smaller mechanisms. There are B- and A+ type chains in this series and both the BL6 and AL6 Series comprise the same pitch as RS60. Lastly, these chains cannot be driven with sprockets.
In roller chains, the link plates maintain a higher fatigue resistance because of the compressive stress of press fits, yet the leaf chain only has two outer press fit plates. On the leaf chain, the most acceptable tension is low and the tensile strength is high. If handling leaf chains it is important to check with the manufacturer's catalogue in order to ensure the safety factor is outlined and utilize safety guards all the time. It is a good idea to apply extreme care and use extra safety measures in applications where the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the utilization of a lot more plates. Since the utilization of a lot more plates does not improve the most allowable tension directly, the number of plates could be limited. The chains need regular lubrication as the pins link directly on the plates, producing a really high bearing pressure. Making use of a SAE 30 or 40 machine oil is normally advised for most applications. If the chain is cycled more than 1000 times every day or if the chain speed is more than 30m for every minute, it will wear extremely fast, even with continuous lubrication. Therefore, in either of these conditions utilizing RS Roller Chains would be a lot more suitable.
The AL-type of chains should only be utilized under certain situations such as if wear is not a huge problem, if there are no shock loads, the number of cycles does not exceed a hundred daily. The BL-type will be better suited under other situations.
The stress load in components will become higher if a chain utilizing a lower safety factor is chosen. If the chain is also utilized among corrosive situations, it can easily fatigue and break very fast. Doing frequent maintenance is really essential if operating under these types of situations.
