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Forklift batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate would state the exact truck voltage, the most amp-hour capacity as well as the least battery weight. The lift truck Operating Manual will also include the right battery specifications meant for the forklift.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery otherwise known as VRLA does not need any extra water. Sealed batteries instead use a chemical reaction so as to maintain correct fluid level during the life of the battery. A flooded battery needs water to be added regularly in order to guarantee the right electrolyte level inside the battery.
Nearly all lift trucks could accommodate many different sizes of battery. Whenever selecting the battery, it should be chosen so as to fit in the measurements of the battery compartment. Nearly all battery companies can offer a battery list of right sizes that are suggested for your specific lift truck.
With electric forklifts, the battery is likewise utilized as a counterweight. The capacity of the lift truck will be based upon exact minimum weights of the battery. Adhere to the details specified on the lift truck nameplate to guarantee you are using a battery which meets least weight specified.
Chargers and batteries have to be correctly matched to the specific battery which is being charged. This would help ensure that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery to ensure the most efficient charging. Before commencing the charging cycle, be sure the battery is first connected to the charger. Always check the battery details like for instance the amp-hour capacity, the battery weight and voltage with the details supplied on the battery nameplate.
Always check while charging a battery that the correct type of charger is being used. Nearly all newer charging gadgets can be used so as to safely charge all types of batteries and will be labeled to acknowledge all batteries. Utilizing an older charger, for example to charge just flooded batteries can be unsafe if utilized for sealed batteries and damage to both charger and battery would happen. It is important to initially consult the instruction plate on the charger in order to be certain it could accept the kind of battery you want to charge.
Whenever dealing with flooded batteries, it is essential to just add the required water after the battery has been charged. This practice would stop the spattering of electrolyte out of the battery as it is being charged.
Several guidelines meant for improving the life of a battery include: at all times keep the battery clean regardless of kind and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period before using. Make use of an "equalizing" charge every 5th charge to keep all cells renewed at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts can be outfitted with a vast variety of gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm in order to give notice as soon as the battery has been discharged to a present level. There are more simple gas gauge meters offered as well. Utilizing these monitoring equipments will help avoid battery and truck damage from severely discharging the battery all through use.
